PCB & PCBA Frequently Asked Questions

PCB & PCBA Frequently Asked Questions

A centralized engineering knowledge base addressing common questions across PCB manufacturing, PCBA assembly, materials, processes, and reliability-driven design decisions.

Heavy Copper

From what current level should I consider a heavy copper PCB?

When required currents (continuous or surge) lead to unacceptable temperature rise with standard copper thickness, or when mechanical and thermal robustness at connection points becomes critical, heavy copper should be evaluated. This often starts in the tens of amps and above, depending on geometry and cooling.

What copper thickness can you support?

We support a range from 2 oz upward, with higher values available on selected layers subject to stackup and manufacturability review. Exact limits depend on board size, layer count and design details.

How do I estimate the required copper width for my current?

Share your current, allowable temperature rise, ambient conditions and cooling concept, and we can provide sizing guidance and design rules tailored to your application.

Does heavy copper always increase cost significantly?

Heavy copper does increase material and process costs, but it can reduce total system cost by eliminating separate busbars, cables or additional mechanical parts. We can help you evaluate the trade-offs.

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