HDI PCB vs Traditional PCB(HDI PCB)

HDI PCB vs Traditional PCB(HDI PCB)

Capability Area Manufacturing Capability Engineering & Reliability Support
Overall Layer Count 4–128 Layers High-layer PCB stackup review, copper balance and lamination planning
ELIC / Any-Layer HDI Up to 30-Layer ELIC / Every-Layer Interconnect Advanced microvia architecture, registration and sequential lamination control
HDI Structures 1+N+1 to 6+N+6, Any-Layer HDI, ELIC Structure selection by BGA escape, routing density and reliability target
Sequential Lamination Multi-Cycle Sequential Lamination Layer registration, resin flow and material-movement compensation
Minimum Laser Microvia 50µm Hole / 150µm Capture Pad Laser drilling, dielectric thickness and capture-pad reliability review
Microvia Structures Stacked, Staggered, Copper-Filled, Via-in-Pad Microvia architecture, fatigue risk and interconnect reliability review
Blind Via Aspect Ratio 1:1 Via depth, dielectric thickness and copper filling review
Line / Space 35µm / 35µm Fine-line routing and fine-pitch BGA escape optimization
BGA Pitch Down to 0.3 mm Via-in-pad, solder mask registration and assembly risk review
Via-in-Pad Copper-Filled and Capped Via-in-Pad BGA, CSP and high-density pad structure optimization
Via Filling Depression ≤8µm Assembly flatness and via-in-pad reliability control
Registration Control Layer Misalignment ±0.06 mm Critical for stacked microvias, fine-pitch BGA and high-layer HDI structures
Mechanical Hole Capability 0.15 / 0.30 mm Hole / Pad Mechanical drilling, annular ring and connector fit review
PTH Aspect Ratio Project-Specific; HDI Reference 6:1 Higher aspect ratio requirements should be confirmed by engineering review
Controlled Impedance Project-Specific, Typically ±5% Stackup, dielectric thickness, copper roughness and trace-geometry review
PCB Thickness 0.2–4.0 mm for Advanced HDI Structures Finished thickness depends on layer count, material system and copper weight
Copper Thickness 1 oz Typical for Fine-Line HDI; Project-Specific Options Etching compensation, impedance control, plating and thermal review
Warpage ≤0.5% Copper balance, thin-core and lamination-structure review
Surface Finishes ENIG, ENEPIG, OSP, ImmAg, ImmSn, Hard Gold Finish selection by assembly, connector, wire bonding and reliability requirement
Material Systems FR-4, High-Tg FR-4, Megtron, Rogers, PTFE Material selection by density, signal speed, thermal target and reliability requirement
Reliability Verification Microsection, Thermal Stress, Continuity Testing, Impedance Testing Microvia integrity, plating quality and interconnect reliability review
Quality Standards ISO 9001, IATF 16949, GJB9001C, AS9100D IPC Class 3 / 3A build requirements for high-reliability HDI projects

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