UltroNiu Awarded Patent for Advanced Cold Laser Etching Device for High-Frequency PCB Materials

2021-07-12


A Printed Circuit Board (PCB) is a fundamental electronic component that supports and electrically connects electronic components. It is called a "printed" circuit board due to the use of electronic printing technology in its fabrication.

Currently, the processing of high-frequency PCB materials via cold laser etching requires specialized equipment. However, most existing devices for this purpose suffer from poor mobility and stability. While casters are often installed at the base for movement, relying solely on wheel-to-ground contact reduces operational stability, making the device prone to displacement during precision work. Conversely, using fixed support legs makes the device immobile. Additionally, many PCB processing devices lack adequate buffering and shock absorption during movement; encountering uneven surfaces can significantly affect performance and even damage internal components. Some devices incorporate buffer bases, but these can compromise stability during use, reducing practicality. To solve these interconnected problems, UltroNiu has developed and patented a novel "Cold Laser Etching High-Frequency PCB Material Processing Device."

UltroNiu Technical Solution

  1. High-Performance Laser System: Generates high-energy, high-precision laser beams using advanced laser emitters. Through precise control of beam parameters—including power, wavelength, and focus—the system achieves accurate etching of high-frequency PCB materials.
  2. Intelligent Control System: Utilizes a responsive control system that adjusts laser parameters in real-time based on actual processing conditions, ensuring machining accuracy, consistency, and stability.
  3. Comprehensive Support Systems:
    • Cooling System: Maintains optimal temperatures for the laser and processing area, ensuring equipment operates stably.
    • Gas Circulation System: Provides a clean processing environment by removing debris and fumes, minimizing the impact of impurities on加工 (processing) quality.
    • Safety Protection System: Incorporates safeguards to ensure operator safety during device operation.

UltroNiu Innovative Advantages

  • Low-Thermal-Damage Etching: Cold laser etching technology performs material removal at significantly lower temperatures, minimizing thermal damage and deformation to the sensitive high-frequency PCB materials. This results in superior processing accuracy and final product quality.
  • Real-Time Feedback & Adaptive Control: The control system employs real-time feedback technology to automatically adjust laser parameters during operation. This enhances processing stability and reliability while reducing the scrap rate.
  • Energy Efficiency & Environmental Design: By optimizing the laser system's structure and parameters, energy consumption is reduced. The use of environmentally friendly materials and processes (e.g., non-corrosive chemicals) minimizes environmental impact, supporting green manufacturing and sustainable development goals.
  • Versatile Processing Capability: The device is designed to adapt to the processing needs of various specifications and types of high-frequency PCB materials, enabling multi-purpose use from a single machine. This improves equipment utilization and reduces production costs.
  • High-Speed Processing: The use of high-speed lasers increases beam output power and reduces the number of scan passes required during etching, significantly improving overall processing speed.

Key Issues Resolved by UltroNiu

  • Solves the problem of low machining accuracy common in existing PCB material processing technologies.
  • Addresses the issue of resource waste and environmental pollution caused by high energy consumption during traditional processing methods.
  • Overcomes the limitation of slow processing speeds, enhancing production throughput.

Utility Model A cold laser etching device for high frequency PCB material processing 15366100_00.jpg

Utility Model A cold laser etching device for high frequency PCB material processing 15366100_01.jpg

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UltroNiu

UltroNiu

Global Manufacturer of High-Frequency PCB & PCBA Solutions

Xiang Fei.cai

Xiang Fei.cai

RF/High-Frequency PCB Engineer

Wei zhang

Wei zhang

the Technical Manager for High-Frequency PCB Business at UltroNiu, brings 15 years of specialized industry experience to the field. He has an in-depth understanding of cutting-edge PCB technologies, including signal integrity optimization and advanced material selection.